Source: The New York Times
SAN FRANCISCO — A start-up company is trying to turbocharge a type of battery that has been a mainstay for simple devices like flashlights and toys, but until now has been ignored as an energy source for computers and electric cars.
Executives at Ionic Materials, in Woburn, Mass., plan to announce on Thursday a design breakthrough that could make solid-state alkaline batteries a viable alternative to lithium-ion and other high-energy storage technologies.
Alkaline batteries can be made far more cheaply and safely than today’s lithium-ion batteries, but they are not rechargeable. That issue, along with the superior power of lithium-ion batteries, has meant that alkaline batteries are not used in personal computers, smartphones or electric vehicles.
Ionic could change that equation with an alkaline battery the company said could be recharged hundreds of times. One additional benefit of the company’s breakthrough: An alkaline battery would not be as prone to the combustion issues that have plagued lithium-ion batteries in a range of products, most notably some Samsung smartphones.
The alkaline batteries that Ionic has developed would initially be heavier than today’s lithium-ion batteries, said Mike Zimmerman, a materials scientist who is the founder and chief executive of Ionic. But the new batteries would more than compensate for that handicap with their cost advantage and, in time, their ability to store more energy.
There are other advantages besides cost and safety. Lithium-ion batteries rely on cobalt, and using that element comes with a human cost. Cobalt mines in Africa, for example, have been accused of using child labor while leaving behind a toxic mess.
Alkaline batteries, on the other hand, use relatively abundant zinc and manganese. “Ionic can help us get lithium-ion past cobalt and completely eliminate it with alkaline,” said Mr. Joy, who is a member of Ionic’s board.
He also said that the company had made progress toward an alkaline battery design that would replace zinc with more affordable aluminum. In the past, aluminum has not been usable because of issues like corrosion. Alkaline batteries based on aluminum would potentially weigh less than lithium-ion batteries and would be even cheaper to produce than today’s alkaline designs.
“They started with a very sensible set of criteria,” Dr. Lovins said of Ionic. “They use an unusual electrolyte to come up with a battery that uses common cheap materials and is benign.”
But he added a note of caution: “Batteries are very difficult and I want to see what they have and what can be measured and proven and whether it will get to market.”
Technological progress in battery technology has been glacial compared with the exponential advances in processing speed and data storage capacity that have been staples of Silicon Valley’s growth. In the last 150 years, only a handful of rechargeable battery chemistries have reached mass adoption.
Tesla, in partnership with Panasonic, is building a factory in Nevada with the intent of greatly expanding capacity to make lithium-ion batteries and lower production costs. Tesla officials said they wanted to create enough capacity to produce batteries for 1.5 million cars a year.
There is growing interest in pursuing such so-called solid-state battery technologies for both consumer and transportation applications. Last fall, the United States Department of Energy’s agency for supporting research in next-generation energy technology announced 16 research awards aimed at accelerating development of solid battery technologies, including a $3 million contract to Ionic Materials. The company said it had signed several licensing deals to produce commercial versions of its design, but it would not identify its partners.
The United States Advanced Battery Consortium, an auto industry group, wants to greatly reduce the cost of lithium-ion production. Analysts, however, say they believe the new facilities and technology from auto and battery manufacturers will help bring costs down, but still fall short of industry goals.
Bloomberg New Energy Finance, an energy research group, has forecast that mass-market adoption of electric vehicles will not occur until operating costs fall to match those of internal combustion engines. That is expected to happen in 2025, according to the group.
In December, Ionic Materials also described a solid material it said would improve the safety of existing lithium-ion batteries. The company has demonstrated the batteries’ resistance to catching fire or exploding by driving nails through them and even shooting them with bullets.